Engineering Design and Analysis

Based on over twenty years of experience in the development of fuel cell technology, APT has designed a high-efficient fuel cell stack based on sheet metal separators. Incorporated with unique stack structure design, optimized fluid flow distribution, sophisticated micromesh flowfield, high efficient MEA, and in-mold sealing technology, APT have developed quick assembly modularized technology, aka Xell®, which has laid the foundation for high-power automotive fuel cell batch manufacturing.

CAD/CAE/CFD Of Separator Flowfield

CAD/CAE/CFD Of Separator Flowfield

01

Parallel Straight Flow Field

02

Cross Straight Flow Field

03

Parallel Wave Flow Field

04

Combined Wave-Straight Flow Field

Proved and Available Flow-Field Plates

Parameters Specification
Plate Material SS 316
Plate Area 312.7 cm²
Active Area 183.7 cm²
Plate Thickness 0.1 mm
Channel Width 1.2 mm
Channel Depth 0.5 mm
Channel Pitch 2.4 mm
Bipolar Plate Thickness 0.6 mm
Channel Depth-to-Width Ratio 42 %
Open Area Ratio 48.7 %

Proved and Available Flow-Field Plates

Parameters Specification
Plate Area 140 cm²
Active Area 90 cm²
Plate Thickness 0.1 mm
Channel Width 1 mm
Channel Depth 0.5 mm
Channel Pitch 2.0mm
Bipolar Plate Thickness 0.65 mm
Channel Depth-to-Width Ratio 50 %
Open Area Ratio 59 %

Verification Of Micromesh Flowfield

Noteworthy that we have successfully incorporated micro-staggered mesh into the cathode flow field design. By using the CFD simulation together with experimental verification, we have confirmed that the use of micro-staggered mesh is helpful in the water management in stack cathode.

Electric current density calculation result

Fluid flow speed calculation result

Back