Joining and Sealing

Joining

Laser welding is commonly used to join the metal bipolar plates of fuel cells that joins the coolant side surface of the cathode and the anode separators. However, the weld seams on the surface of metal sheets are very likely to be corrosive after long-term operation of the fuel cell stack. In contrast, APT has developed the soft joining technology using EPDM to join the metal anode separator and the cathode separator. It has the advantages of low equipment cost, no damage to materials, and good adhesive performance. It is suitable for long-running vehicle fuel cell stacks.

Item Hard Joining Soft Joining
Equipment Laser Welder Dispenser
Material Non Silicon Rubber
Pros Process speed is fast
No need joining material
Low equipment cost
Good joining quality
Will not damage the metal separator
Cons Since surface material of the metal sheet is melted by laser, there is a risk of corrosion at the welded seam in long-term operation.
High equipment cost
Process speed is slow
Need additional joining material

Sealing

Xell® uses module integrated packaging technology, that is, multiple metal separators, uncurred EPDM seals, MEA, etc. are installed in a fixture to make temporary components, then multiple temporary components are stacked in a mold. and are corosslinked thereafter. Compared with the case where the cell units are crosslinked one by one, the total curing time of the integrated Xell® module can be greatly shortened. Therefore, production efficiency can be greatly improved.

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